Stone Crushing Plant - KCTPARTS

Stone Crushing Plant (Stationary/ Portable)

Stone crushing plant consists of vibrating feeder, jaw crusher, cone crusher, impact crusher, vibrating screen, belt conveyor and electric control panel etc. Its designed throughput generally is 50-600 t/h. Sand washing and other machines can be added to this line to meet the various customers’ requirements.

Jaw crusher is mainly used to crush all kinds of ores and medium-sized particles of materials Impact crusher is used in coarse crushing, intermediate crushing and fine crushing of materials like limestone, coal, calcium carbide, quartz, dolomite, sulfide iron ore, gypsum, chemical raw materials, etc.

Cone crusher improves the production capacity and crushing efficiency. It can be adopted to almost all types of materials from stone production to various ores crushing. Cone crusher can perform unparalleled crushing function in operations of coarse crushing, fine crushing and superfine crushing. Cone crushercan finely crush various ores and rocks with different high hardness, like iron ore, nonferrous metal, emery, bauxite, quartz sand, brown aluminum oxide, perlite, basalt, etc.

50tph-crushing-plant

50T/H crushing plant, made for small capacity crushing plant user.

50Ton per Hour Stone crushing plant is for crushing smaller size stones that 350mm limestone, granite, basalt to product small amount of aggregates or other special material crushing.

Xterra Crushing Plant can provide various size Crushing Plant according to customers' special requirements and hardness of stones.

The crushing plant system consists of Jaw crusher, Cone crusher, Vibrating Screen, Hopper, Vibrating Feeder and belt conveyors mainly but Horizontal Impact crusher can be replaced or added by Cone crusher according to customer’s requirement. Also you can choose Stationary crushing plant type or Portable crushing plant (semi – mobile crushing plant) with wheel type.

100tph-crushing-plant

For small medium capacity crushing plant user, there is 100T/H Stone Crushing Plant, consists of Jaw crusher, Cone crusher, Vibrating Screen, Hopper, Vibrating Feeder and belt conveyors mainly but Horizontal Impact crusher can be replaced or added by Cone crusher according to customer’s requirement.

100Ton per Hour crushing plant is for small scale production line such as limestone, granite, river stone, basalt and so on to product aggregates for ready mix concrete, building material, construction site and others.

We can provide various size Crushing Plant according to customers' special requirements and hardness of stones.

The 100ton/hr crushing plant has two types, Stationary crushing plant and Portable crushing plant (semi – mobile crushing plant) with wheels. Usually the crushing plant use for crushing limestone, granite, basalt to product small amount of aggregates. 100 ton/hr sand plant is also available.

150tph-crushing-plant

The production capacity of 150 T/H Crushing Plant is the popular one of them in the world for the contractors and final users. Nowdays we can find customers at Russia crushing plant, Africa crushing plant, Indonesia crushing plant, Uzbekistan crushing plant, Cambodia crushing plant, Philippine crushing plant using 150T/H Stone Crushing Plant. As the one of representative for medium range capacity crushing plants, we sell this crushing plant in worldwide.

Jaw crusher used to crush as primary crushing, Cone crusher or Impact crusher is for secondary crushing or Tertiary Crushing plant. Size separation of final products is done by Vibrating Screen. Hopper, Vibrating Feeder and belt conveyors are used for transfer crushing materials. 150T/H crushing plant has two types, Stationary crushing plant and Portable crushing plant (semi – mobile crushing plant) with wheels.

200tph-crushing-plant

200t/h Stone Crushing plant is most popular range of our CRUSHING PLANT capacities. The crushing plant has basically FSK-4430 JAW CRUSHER, MC-200 CONE CRUSHER, QH-1042 VIBRATING FEEDER, OP-2160 VIBRATING SCREEN and Belt conveyors with Stationary crushing plant support or Portable crushing plant (Semi-mobile crushing plant with wheels) support but it can be changeable according to user’s request.

Xterra Plant has not only simple system to product several sizes of aggregates but also unique systems for very hard stone crushing such as hard Granite or River stone. With the Korean steel materials and motors, SKF & FAG bearing made in Sweden & German, you can feel the best quality and productivity in your crushing plant.

200Ton per Hour crushing plant is for crushing smaller size stones that 630mm likes hard limestone, granite, basalt, pebble.

200t/h Crushing plant is suitable for crushing all kind of hard rocks, stones, minerals, recycling construction waste etc.

Xterra Crushing Plant can provide various size Crushing Plant according to customers' special requirements and hardness of stones.

Xterra Crushing Plant have special technology and experience about river stone crushing and other very hard stones. Various final product sizes are available with customizing crushing plant system solution.

200th-flow-sheet

200th-flow-sheet

Specification of main machinery*

Flow Sheet  № Description Model № Motor (kw) Qty
1 Feed Hopper 15 m3 - 1
2 Vibrating Feeder QH-1042 22 1
3 Jaw Crusher FSK-4430 110 1
4 Cone Crusher (1) MC-200(A) 160 1
5 Vibrating Screen OP3-2460 45 1
6 Cone Crusher (2) MC-200(B) 160 1

200th-crushing-plant

300tph-crushing-plant

In the Korean Crushing plant jobsites, you can see many 300T/H Stone Crushing Plant.
Xterra prepares for 300T/H crushing plants for the domestic user and abroad too.
300T/H crushing plants consists of Jaw crushers FSK-5040, Cone crushers MC-300, OP-2460, OP-2470, OP-2772 Vibrating Screens, Hopper, Vibrating Feeder and belt conveyors mainly.

300Ton per Hou Crushing Plants is Stationary crushing plant type, sometimes it needs stock pile between Jaw crusher and Cone crusher. Middle East (Saudi Arabia Crushing plant, Qatar Crushing plant, Iran Crushing plant, Iraq Crushing plant, Lebanon Crushing plant), Asia (Indonesia Crushing plant, Thailand Crushing plant, Mongolia Crushing plant) Latin America (Chile Crushing plant, Colombia crushing plant, Peru Crushing plant, Mexico Crushing plant) this 300ton/hr crushing plant popular.

300Ton per Hour crushing plant is used to crush stones such as river stone, granite, basalt, limestone, mixed stone etc and to product aggregates mainly for ready mix concrete, building material, construction site and other jobsites.

Xterra Crushing Plant can provide various size Crushing Plant according to customers' special requirements and hardness of stones.

300th-crushing-plant

300th-flow-sheet

Specification of main machinery*

Flow Sheet  № Description Model № Motor (kw) Qty
1 Feed Hopper 20 m3 - 1
2 Vibrating Feeder QH-1248 30 1
3 Scalping Screen OP-1630X 22 1
4 Jaw Crusher FSK-5040 160 1
5 Vibrating Screen OP2-2160 30 1
6 Stock Pile - - 1
7 Vibrating Feeder QF-1220 11 x 2 2
8 Cone Crusher (1) MC-300(A) 220 1
9 Vibrating Screen OP3-2470 45 x 2 2
10 Cone Crusher (2) MC-300(B) 220 1

300th-crushing-plant

600tph-crushing-plant

600T/H Stone Crushing Plant is the biggest capacity in Korean market but a lot of bigger capacities in worldwide especially Middle east crushing plant, Oceania crushing plant & Latin America crushing plant such as Saudi Arabia Crushing plant, Australia Crushing plant, Chile Crushing plant.

Jaw crusher FSK-6048 used to crush as primary crushing, Cone crushers CC-2100 & MC-300 are for secondary crushing or Tertiary Crushing plant. Sometimes it needs quaternary crushing plant such as Vertical Shaft Impact Crusher to product sand. It has only for Stationary crushing plant type.

600Ton per Hour crushing plant is used to crush stones smaller than about 1100mm such as river stone, granite, basalt, limestone, mixed stone etc. and this 600t/h stone crushing plant is suitable for crushing all kind of hard rocks, stones, minerals, recycling construction waste etc.
Stone Crushing process
Stationary crushing plant and mobile crushing plant (portable crushing plant) are available. Stationary crushing plant has fixed plant structures. Crushing processes are as followings.
Firstly, Massive stones are evenly sent from feed bin to jaw crusher for rough crushing through vibrating feeder, then to cone crusher or impact crusher for further crushing sent by belt conveyor.
Secondly, through belt conveyor, the fine crushed stones are transferred to vibrating screen for screening, so stones of different sizes will be screened out.
Thirdly, the stones which meet requirement of finished products will be transferred to finished products pile, while the others will be sent back to cone crusher or impact crusher by belt conveyor for crushing again. In this way the closed-circuit cycles are formed. According to clients’ requirements, combination and classification of finished particles can be conducted.

600th-crushing-plant

600th-flow-sheet

Specification of main machinery*

Flow Sheet  № Description Model № Motor (kw) Qty
1 Feed Hopper 30 m3 - 1
2 Vibrating Feeder QH-1854 55 1
3 Scalping Screen OP-1930X 30 1
4 Jaw Crusher FSK-6048 190 1
5 Vibrating Screen OP2-2160 30 1
6 Stock Pile - - 1
7 Vibrating Feeder QF-1530 15 x 2 2
8 Cone Crusher (1) CC-2100 300 1
9 Vibrating Screen OP3-2470 45 x 3 3
10 Cone Crusher (2) MC-300(B) 220 x 2 2

600th-crushing-plant

mobile-cone-crusher

mobile-crushing-plant

mobile-crushing-plants

mobile-jaw-crusher

portable-crushing-plant

Xterra Plant has two types of crushing plant, Stationary crushing plant and Mobile Crushing Plant namely portable crushing plant. Portable Crushing Plant means it can move with wheels by trailer.
We called it ‘Semi-mobile crushing plant’ sometimes. Mobile crushing plant is good for using in Road construction jobsite or the place where resource (feeding material) is limited. Usually Mobile crushing plant is available from 50ton/hr crushing plant to 200ton/hr crushing plant capacity, used to use in abroad market, Asia, Africa, Russia & CIS, Latin America..

Mobile Jaw crusher & feeder │ Primary Unit

  1. This Mobile Crushing Plant unit is used as a primary crushing unit for working singly to provide“ all-in”material or the first stage of complete portable plant.
  2. Rock is fed to the crusher by vibrating grizzly feeder to remove undersized and waste.
  3. All equipments are mounted on single welded steel chassis as semi-trailer with twin pneumatic wheels.

Portable jaw crusher feeder primary unit

Portable jaw crusher feeder primary unit draw

Dimensions

Model Capacity (t/h) L (mm) H  (mm) W  (mm) h  (mm)
SYPJ-2415 50 6900 3830 3000 1250
SYPJ-3020 100 7900 4770 3316 1250
SYPJ-3624 150 9000 5140 3354 1250
SYPJ-4430 200 9900 6157 5055 1250

Specifications

Model Capacity (t/h) Jaw Crusher Vibrating Feeder
Type Motor (kw) Type Motor (kw)
SYPJ-2415 50 FSK-2415 37 QO-716 3,7
SYPJ-3020 100 FSK-3020 45 QH-7530 11
SYPJ-3624 150 FSK-3624 75 QH-9036 15
SYPJ-4430 200 FSK-4430 110 QH-1042 30

Mobile Crusher & Screen │ Secondary unit

  1. This Mobile Crushing Plants is suitable for screening and recrushing the crusher-run product from primary unit or used as a primary unit for working singly to screening and crushing the gravels.
  2. All equipments are mounted on single welded steel chassis as semi-trailer with twin pneumatic wheels.

cone-crusher-screen-portable-plant

cone-crusher-screen-portable-plant-draw

Dimensions

Model Capacity (t/h) L (mm) H  (mm) W  (mm) h  (mm)
SYPC-50 50 7300 4400 2700 1250
SYPC-100 100 11600 5750 3000 1250
SYPC-150 150 1300 6000 4500 1250
SYPC-200 200 14650 7800 4950 1250

Specifications

Model Capacity (t/h) Cone Crusher Vibrating Screen
Type Motor (kw) Type Motor (kw)
SYPC-50 50 MC-50(A) 30 OP3-1230 11
SYPC-100 100 MC-100(A) 55 OP3-1536 19
SYPC-150 150 MC-150(A) 110 OP3-1842 22
SYPC-200 200 MC-200(A) 160 OP3-2160 37

Portable cone unit │ Tertiary unit

  1. This Mobile Crushing Plants Designed to produce high output of good shaped and fine product on secondary or tertiary crushing units.
  2. All equipments are mounted on single welded steel chassis as semi-trailer with twin pneumatic wheels.

portable-cone-unit

portable-cone-unit-draw

Dimensions

Model Capacity (t/h) L (mm) H  (mm) W  (mm) h  (mm)
MC-200 200 8500 3800 2500 1250

Specifications

Model Capacity (t/h) Mantle dia. Motor (kw) Capacity (t/h)
Setting 10~50 mm
MC-200 200 1300 160 95~265

Typical arrangement of portable unit

portable-unit-arrangment

Primary Unit Secondary unit
Item № Description Item № Description
1 Vibrating Grizzly Feeder 4 Joint Conveyer
2 Jaw Crusher 5 Vibrating Screen
3 Delivery Convey 6 Cone Crusher
    7 Return Conveyer
    8 Return Conveyer
    9 Product Conveyer